1997 Land Rover Discovery, Defender, Range Rover Gearbox Overhaul Manual

ENGINE
TORQUE FIGURES
Timing belt tensioner bolt  . . . . . . . . . . . . . . . . . . . . .  45 Nm
Timing belt idler pulley nut . . . . . . . . . . . . . . . . . . . . . 45 Nm
Flywheel/drive plate housing plug . . . . . . . . . . . . . . .  12 Nm
Timing belt front cover bolts . . . . . . . . . . . . . . . . . . . . 25 Nm
Crankshaft pulley bolt  . . . . . . . . . . . . . . . . . . . . . . . . 80 Nm then further 90°
Rocker shaft nuts and bolts . . . . . . . . . . . . . . . . . . . . 5 Nm then further 50 °
Rocker cover nuts  . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Nm
Crankcase breather cyclone unit bolt  . . . . . . . . . . . .  9 Nm
Rear timing cover bolts  . . . . . . . . . . . . . . . . . . . . . . . 25 Nm
Oil pressure relief valve plug . . . . . . . . . . . . . . . . . . .  17 Nm
Flywheel bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Nm
Drive plate bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Nm
Drive plate to starter ring gear bolts . . . . . . . . . . . . . . 25 Nm
Flywheel/drive plate housing bolts . . . . . . . . . . . . . . . 45 Nm
Coolant outlet elbow bolts . . . . . . . . . . . . . . . . . . . . .  9 Nm
Thermostat housing bolts  . . . . . . . . . . . . . . . . . . . . . 25 Nm
Oil filter head bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Nm
Cylinder head bolts:
Stage 1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Nm
Stage 2  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Further 60 °
Stage 3  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Further 60 °
Stage 4 - Bolts 1, 2, 7, 8, 9, 10, 15, 16, 17 and 18
only  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Further 20 °
Sump drain plug  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Nm
Oil sump bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Nm
Oil pick-up pipe bolts:
To main bearing cap  . . . . . . . . . . . . . . . . . . . . . . . . . 9 Nm
To timing belt rear cover  . . . . . . . . . . . . . . . . . . . . . . 25 Nm
Oil drain pipe bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Nm
Fuel pump timing gear to hub plate bolts . . . . . . . . . . 25 Nm
Injector clamp nut  . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Nm
Spill return pipe banjo bolts . . . . . . . . . . . . . . . . . . . . 10 Nm
Glow plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Nm
Brake servo vacuum pump bolts . . . . . . . . . . . . . . . .  25 Nm
Camshaft gear bolt  . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Nm
Spill return pipe to injection pump banjo bolts . . . . . .  25 Nm
Mounting bracket to fuel injection pump bolts . . . . . .  25 Nm
Fuel injection pump and baffle plate to cylinder
25 Nm
block bolts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankshaft rear oil seal housing bolts . . . . . . . . . . . .  25 Nm
Camshaft thrust plate bolts  . . . . . . . . . . . . . . . . . . . . 9 Nm
Camshaft oil jet tube  . . . . . . . . . . . . . . . . . . . . . . . . . 17 Nm
Piston oil jet banjo bolts . . . . . . . . . . . . . . . . . . . . . . . 17 Nm
Cam follower guide bolts . . . . . . . . . . . . . . . . . . . . . . 14 Nm
Big-end bearing cap nuts . . . . . . . . . . . . . . . . . . . . . . 59 Nm
Main bearing cap bolts  . . . . . . . . . . . . . . . . . . . . . . .  133 Nm
DATA, TORQUE & TOOLS
3
Product Specification
CategoriesLand Rover, Land Rover Defender, Land Rover Discovery
Tags
Model Year1997
Download File
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- 103 pages
Document TypeOwners Manual
LanguageEnglish, German
Product NameDiscovery, Defender, Range Rover Gearbox
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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