1997 Land Rover Discovery, Defender, Range Rover Gearbox Overhaul Manual

ENGINE
16.
17.
18.
Support timing belt front cover on suitable
blocks of wood.
Smear a new crankshaft oil seal with engine
oil.
Using tool LRT-12-077, fit oil seal from inside
face of front cover.
5.
Check that timing pin LRT-12-045 moves
freely in and out of injection pump hub, if pin
does not move freely, slacken 3 bolts, move
gear slightly and re-check.
6.
7.
8.
When timing pin moves freely, tighten 3 bolts
to 25 Nm.
Remove timing pin LRT-12-045 and
flywheel/drive plate locking tool LRT-12-044.
Rotate crankshaft twice in a clockwise direction
using crankshaft pulley bolt until flywheel/drive
plate locking tool LRT-12-044 can be refitted.
Slacken timing belt tensioner securing bolt and
re-tension timing belt.
9.
10.
11.
Tighten tensioner bolt to 45 Nm.
Fit timing pin LRT-12-045 into fuel injection
pump gear hub plate and pump hub. If timing
pin cannot be inserted, slacken injection pump
gear bolts, rotate pump shaft using shaft nut
until pin slides easily into pump hub, Tighten
bolts to 25 Nm.
12.
13.
Tighten camshaft gear bolt to 80 Nm.
Remove timing pin and flywheel/drive plate
locking tools.
19.
20.
21.
Fit a dry, new gasket to timing belt rear cover.
Position timing belt front cover to rear cover.
Fit bolts of the correct length in positions
shown.
14.
15.
Fit plug to flywheel housing, tighten to 12 Nm.
Remove crankshaft pulley bolt.
OVERHAUL
9
Product Specification
CategoriesLand Rover, Land Rover Defender, Land Rover Discovery
Tags
Model Year1997
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- 103 pages
Document TypeOwners Manual
LanguageEnglish, German
Product NameDiscovery, Defender, Range Rover Gearbox
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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