MANUAL GEARBOX
,
7.
Clean and examine all components and renew
where necessary.
10. Remove circlip to release rollers and pin from
quadrant.
8.
Assemble above parts reverse order using
multi-purpose grease on gear lever.
NOTE: Ensure spring loaded pad is
properly located and that the lever is
fitted to the housing with the pad on the
opposite side t o the bias spring. Leave bias
spring adjusting screws slack until assembly of
gearbox.
Remote gear lever housing.
1.
Release socket headed screw to remove
trunnion.
2.
3.
4.
Remove circlip to release seating from trunnion.
Remove fifth gear locknut and stud.
Remove reverse gear plunger and shim.
I
11.
12.
Clean and examine all components and renew
where necessary.
Assemble housing by first fitting "0" ring to
shaft.
13.
14.
15.
Fit quadrant and secure with roll pin.
Fit rollers and secure with circlip.
Fit fifth gear spool retainer and apply Loctite
290
to bolt threads.
16.
17.
18.
Apply Loctite 290 to reverse switch threads.
Fit seating to trunnion and secure with circlip.
Fit trunnion to shaft and apply Loctite to
retaining screw threads.
19.
20.
21.
22.
Fit reverse gear plunger and original shims.
Fit fifth gear stud stop and locknut.
Fit new bucket plug with Hylomar PL 32.
Fit gear selector housing to remote housing.
5.
6.
7.
8.
9.
Remove fifth gear spool guide.
Remove blanking plug.
Drift-out roll pin securing quadrant to shaft.
With selector
hole.
Remove selector shaft "0" ring.
| Categories | Land Rover, Land Rover Defender 110, Land Rover Defender 130, Land Rover Defender 90 |
|---|---|
| Tags | Land Rover |
| Model Year | 1999 |
| Download File |
|
| Document Type | Workshop Manual |
| Language | English |
| Product Name | Defender 90, 110, 130 |
| Product Brand | Land Rover |
| Document File Type | |
| Publisher | landrover.com |
| Wikipedia's Page | http://en.wikipedia.org/wiki/Land_Rover |
| Copyright | Attribution Non-commercial |
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