1997 Land Rover LT230T – Transfer Gearbox

TRANSFER BOX
CONTENTS
Page
DESCRIPTION AND OPERATION
FRONT OUTPUT HOUSING COMPONENTS ......................................................... 3
DIFFERENTIAL COMPONENTS..............................................................................  5
MAIN CASING COMPONENTS ...............................................................................  7
REAR OUTPUT HOUSING AND TRANSMISSION BRAKE COMPONENTS..........  9
DESCRIPTION .......................................................................................................  11
OPERATION...........................................................................................................  13
OVERHAUL
TRANSFER BOX DISMANTLING ............................................................................  1
COMPONENT DISMANTLING ................................................................................. 7
High/low cross shaft housing .................................................................................... 7
Front output housing ................................................................................................. 7
Rear output housing................................................................................................  10
Main casing ............................................................................................................. 13
Mainshaft input gear bearing housing ..................................................................... 13
Intermediate gears .................................................................................................. 14
Mainshaft input gear assembly ............................................................................... 14
Differential lock selector .......................................................................................... 15
Differential...............................................................................................................  15
INSPECTING COMPONENTS ...............................................................................  18
Intermediate gears and shaft .................................................................................. 19
Mainshaft input gear ...............................................................................................  19
High/low cross shaft and housing ........................................................................... 20
Front output housing and differential lock selector.................................................. 20
Rear output housing................................................................................................  22
Main casing ............................................................................................................. 23
Mainshaft input gear bearing housing ..................................................................... 23
High/low selector fork and shaft .............................................................................. 24
Differential...............................................................................................................  25
COMPONENT ASSEMBLING ................................................................................  26
Differential...............................................................................................................  26
Main casing ............................................................................................................. 31
Mainshaft input gear bearing housing ..................................................................... 32
Mainshaft input gear assembly ............................................................................... 33
Intermediate gears .................................................................................................. 33
Rear output housing................................................................................................  34
Front output housing ............................................................................................... 36
High/low cross shaft housing .................................................................................. 38
Differential lock selector .......................................................................................... 38
TRANSFER BOX ASSEMBLING............................................................................  39
Mainshaft input gear bearing pre-load .................................................................... 39
Rear output housing................................................................................................  40
Differential bearing pre-load....................................................................................  41
Front output housing ............................................................................................... 43
Intermediate gears .................................................................................................. 46
Intermediate gear bearing pre-load.........................................................................  48
Bottom cover ........................................................................................................... 49
High/low selector shaft detent ................................................................................. 50
Interlock solenoid - if fitted ...................................................................................... 50
Product Specification
CategoriesLand Rover, Land Rover Discovery
Tags
Model Year1997
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- 82 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameLT230T - Transfer Gearbox
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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