1997 Land Rover LT230T – Transfer Gearbox

TRANSFER BOX
DATA
High/low selector finger width  . . . . . . . . . . . . . . . . . . 15.90 to 15.95 mm
High/low selector fork finger width . . . . . . . . . . . . . . . 7.37 to 7.47 mm
High/low selector shaft groove width . . . . . . . . . . . . .  16.0 to 16.1 mm
High/low selector hub groove width . . . . . . . . . . . . . . 7.5 to 7.6 mm
Differential lock selector finger width . . . . . . . . . . . . .  15.90 to 15.95 mm
Differential lock selector shaft groove width  . . . . . . .  16.0 to 16.1 mm
Differential lock selector fork finger width  . . . . . . . . .  7.92 to 7.9
Differential lock selector spring free length  . . . . . . . . 84.58 mm
Dog clutch selector fork groove width  . . . . . . . . . . . . 8.05 to 8.20 mm
Differential front and rear half carrier gears load
0.625 to 0.627 in
0.290 to 0.294 in
0.63 to 0.64 in
0.295 to 0.30 in
0.625 to 0.627 in
0.63 to 0.64 in
0.311 to 0.313 in
3.33 in
0.32 to 0.33 in
to turn :
Used gears  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.45 kg
New gears  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   1.72 kg
Thrust washer thicknesses available . . . . . . . . . . . . .  1.05 to 1.45 mm
In increments of:  . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.10 mm
Total load to turn - both sun gears fitted:
1.0 lb
3.8 lb
0.04 to 0.06 in
0.004 in
Used gears  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.90 kg
New gears  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3.44 kg
Low range gear to high range hub clearance  . . . . . .  0.05 to 0.15 mm
High range gear to high/low hub clearance . . . . . . . .  0.05 to 0.15 m
Mainshaft input gear bearing pre-load . . . . . . . . . . . .  0.05 mm
Mainshaft input gear bearing shim thicknesses
2.0 lb
7.6 lb
0.002 to 0.006 in
0.002 to 0.006 in
0.002 in
available   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   3.15 to 4.00 mm
In increments of:  . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05 mm
Differential bearing pre-load  . . . . . . . . . . . . . . . . . . .  0.05 mm
Differential shim thicknesses available  . . . . . . . . . . .  2.00 to 3.25 mm
In increments of . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05 mm
Intermediate gear bearing pre-load -
0.12 to 0.16 in
0.002 in
0.002 in
0.08 to 0.13 in
0.002 in
An increase on mainshaft input gear
initial torque to turn of  . . . . . . . . . . . . . . . . . . . . . . . . 1.25 Nm
10 lbf.in
DATA, TORQUE & TOOLS
1
Product Specification
CategoriesLand Rover, Land Rover Discovery
Tags
Model Year1997
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- 82 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameLT230T - Transfer Gearbox
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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