1999-2002 Land Rover Defender Workshop Manual

12
ENGINE
Refit
TIMING CHAIN AND SPROCKETS
Service repair no - 12.65.13.01
Remove
1.
Clean mating faces of oil pump, stiffener plate
assembly and cylinder block; ensure bolt and
dowel holes are clean and dry.
2.
3.
Lubricate a new ’O’ ring with engine oil and fit to
oil pump housing outlet.
Position oil pump and stiffener plate assembly
on to cylinder block ensuring 2 dowels are
correctly located.
1.  Remove cylinder head gasket.  See this
Section.
CAUTION: If timing chain tensioner is to
be replaced, ensure tensioner is correct
for engine. Tensioner bodies are colour
coded as follows:- Engine Serial No. Prefixes 10P
to 14P - BLACK with, additionally, on later
engines, YELLOW on tensioner hex. head. Engine
Serial No. Prefixes 15P to 19P:- Body is coloured
YELLOW. Later tensioners may be fitted to early
engines provided that the modified adjustable
guide is also fitted.
4.
5.
6.
7.
8.
Fit new bolts and using sequence shown, tighten
to 13 Nm (10 lbf.ft) .
Lubricate a new ’O’ ring with engine oil and fit to
oil pick-up strainer.
Clean threads of oil pick-up strainer Torx screws
and apply Loctite 242 to threads.
Fit oil pick-up strainer, fit Torx screws and
tighten to 10 Nm (8 lbf.ft) .
Position oil pump drive sprocket to chain and oil
pump ensuring that the ’D’ shape on the drive
sprocket is located on the flat on the oil pump
drive shaft.
9.
10.
11.
Clean threads of oil pump drive sprocket
retaining bolt and apply Loctite 242 to threads.
Fit oil pump drive sprocket bolt and tighten to 25
Nm (18 lbf.ft) .
Fit sump gasket.  See this Section.
2.
3.
4.
Remove 3 bolts securing crankshaft damper to
pulley, remove damper.
Position LRT-51-003 to crankshaft pulley and
secure with 2 bolts.
Using assistance, restrain engine and remove
crankshaft pulley bolt; discard bolt.
WARNING: CRANKSHAFT BOLT IS
TIGHTENED TO 460 Nm (340 lbf.ft),
ENSURE THAT ENGINE IS ADEQUATELY
RESTRAINED.
5.
6.
Remove crankshaft pulley, remove bolts and
tool.
Remove sump gasket.  See this Section.
26
OVERHAUL
Product Specification
CategoriesLand Rover, Land Rover Defender
Tags
Model Year1999, 2000, 2001, 2002
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- 627 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDefender
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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