MANUAL GEARBOX
Refit
44.
69. Fit air cleaner. See FUEL SYSTEM, Repair.
70.
Fit cooling fan. See COOLING SYSTEM,
Clean gearbox to engine mating faces, dowels
and dowel holes.
With assistance raise gearbox on jack and align
to clutch and engine.
Repair.
71. Fit and align tunnel cover, fit and tighten screws.
72. Position relay panel, fit spacers and tighten
screws.
45.
46.
Fit lower bolts securing clutch housing to engine
and tighten to 50 Nm (37 lbf.ft).
73. Position hand-brake lever and tighten bolts to 25
Nm (18 lbf.ft).
74.
Connect handbrake cable to lever, fit clevis pin,
washer and new split pin.
NOTE: Do not fit upper bolts at this stage.
75.
76.
Connect Lucar to hand-brake switch.
Position gaiter to handbrake lever and secure
with trim stud.
47.
48.
Fit earth leads and secure with bolt.
Connect Lucars to differential lock switch,
multiplug to reverse light switch, position
multiplug to bracket and connect low ratio detect
multiplug - if fitted.
Raise gearbox jack and guide transfer gearbox
lever through tunnel.
Secure body harness clips to bracket on top of
transfer gearbox.
77. Locate insulation pad over gear levers and fit to
tunnel cover.
78. Align spline marks, fit gear lever to lower lever,
fit washer and secure with retaining nut.
79. Position gear lever cover.
80. Position gearbox tunnel carpet.
81. Fit gear lever and transfer gear lever knobs.
82. Reconnect battery negative lead.
83. Fit battery cover.
49.
50.
51.
52.
53.
Position battery earth lead to transfer gearbox
and tighten retaining nut.
Connect multiplug to speed sensor and secure
harness in clip on transfer gearbox.
Position mounting brackets and rubber
mountings, positioning heat shield to LH
mounting and tighten bracket bolts to 85 Nm (63
lbf.ft).
54.
55.
Position nuts to mountings and tighten to 48 Nm
(35
lbf.ft).
Remove 3 bolts securing support plate
LRT-99-007 to gearbox.
56.
57.
Position handbrake cable through heel board.
Position clutch slave cylinder, fit bolts and
tighten to 25 Nm (18 lbf.ft).
58.
59.
Clean propeller shafts and mating faces.
Position propeller shafts, align to marks and
tighten nuts to 48 Nm (35 lbf.ft).
60.
61.
Clean intermediate silencer and tail pipe mating
faces.
Position silencer and secure on mountings,
using a new gasket align to tail pipe, fit nuts and
tighten to 25 Nm (18 lbf.ft).
62.
63.
Refill gearbox with oil. See Adjustment.
Refill transfer gearbox with oil. See
MAINTENANCE ,
64.
65.
66.
67.
Fit exhaust front pipe. See MANIFOLD AND
EXHAUST SYSTEM, Repair.
Refit starter motor. See ELECTRICAL, Repair.
Fit bolt securing shim plate to clutch housing and
tighten 10 Nm (7 lbf.ft).
Position heater pipe to gearbox housing, fit
upper bolts securing clutch housing to engine
and tighten to 50 Nm (37 lbf.ft).
68.
Position gearbox breather pipes to clips on
heater hose.
REPAIR
11
| Categories | Land Rover, Land Rover Defender |
|---|---|
| Tags | Land Rover |
| Model Year | 1999, 2000, 2001, 2002 |
| Download File |
|
| Document Type | Workshop Manual |
| Language | English |
| Product Name | Defender |
| Product Brand | Land Rover |
| Document File Type | |
| Publisher | landrover.com |
| Wikipedia's Page | http://en.wikipedia.org/wiki/Land_Rover |
| Copyright | Attribution Non-commercial |
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