1999-2002 Land Rover Defender Workshop Manual

77
PANEL REPAIRS
Prepare New Surfaces
Offer Up and Align
Offer up new panel and align with associated panels.
Clamp into position using welding clamps or Mole
grips. Where a joggle or brace joint is being adopted,
make a set in the original panel joint edge or insert a
brace behind the joint.
NOTE: In cases where access for welding
clamps is difficult, it may be necessary to
use tack welds.
8.
9.
Prepare new panel joint edges for welding by
sanding to a bright finish. This must include inner
as well as outer faces.
Drill holes in new panel, in the equivalant spot
weld positions.
12.
Dress MIG tack welds using a sander with 36 grit
disc, or a belt-type sander where access is
limited.
10.
11.
Apply adhesive sealant to panel joint surfaces.
All mating faces that have sealant applied to
them must be cleaned using a suitable solvent.
The majority of Aluminium sealants have a
primer/pre-treatment included with them.
CAUTION: Do not use Petroleum Spirit,
Alcohol or Paint Thinners to clean mating
faces.
4
PROCEDURES
Product Specification
CategoriesLand Rover, Land Rover Defender
Tags
Model Year1999, 2000, 2001, 2002
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- 627 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDefender
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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