1990 Land Rover Defender 90, 110, 130 Td5, Tdi, V8 Workshop Manual

DEFENDER
ENGINE
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11.  Fit  the  oil control  ring expander t   o the  bottom
groove,  then  fit the  oil  control  ring ensuring
that  it  fits over the expander.    Fit  the second,
narrow,  compression   ring with  the word  "TOP"
Likewise fit the first compression
Gudgeon  pins
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14.  Examine the g  udgeon pin    for obvious wear,
cracks,  scores,  or overheating and    ovality and
taper using   a micrometer.
ring to  the t op groove, word     "TOP"
uppermost.
Connecting    rods
15.
Check the connecting     rods  and  caps  for
distortion  as follows;   fit the   correct cap,   less
the  bearing  shells, t  o  each connecting   rod   as
denoted   by the number stamped       near  the joint
faces. This number   also  indicates t he
crankshaft  journal  to which   it
must  be fitted.
16.
Tighten  both  nuts t  o  the correct torque, then
release o ne nut   on each cap,     now check   that
no clearance exists a   t the joint    face as
illustrated.  A  clearance may   indicate a bent    bolt
or that either   of  the joint   faces has   been  filed
or machined   previously,   in  attempt t  o rectify
excessive bearing   wear.
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12.
13.
After fitting slide each ring   around   the groove
to ensure that   it  is free  and d oes not   bind.
Using an appropriate feeler gauge check the
groove clearance   between   the rings  and
piston.   If  the clearances   in  excess  of the
figures  given in  data section   the rings  or the
pistons  should  be renewed.
I
Use  an accurate connecting rod      alignment
gauge t  o check  the rods    for bend  and twist.
The maximum  allowable   for both   conditions
must  not  exceed   0,127
(0.005  in).
18.
19.
Examine and check   the small-end bush     for
wear.  If  necessary   renew the bush.     The correct
clearance  of  the gudgeon     pin  in  the small-end
bush  is given  in  the data section.
When  renewing   a bush  ensure that    the  oil hole
in  the  bush  lines  up with  the hole in    the
connecting   rod. Finish the bush    to the correct
size and  clearance.
13
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55
Product Specification
CategoriesLand Rover, Land Rover Defender 110, Land Rover Defender 130, Land Rover Defender 90
Tags
Model Year1990
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- 102 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDefender 90, 110, 130 Td5, Tdi, V8
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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