DEFENDER
ENGINE
3
. Secure the flywheel in a soft jawed vice and
cover it with a cloth to avoid personal injury.
Place a cold chisel above the drilled hole and
strike it sharply to split the ring gear.
4.
Heat the new ring uniformally to between
225°C and 250°C but do not exceed the
higher figure.
5.
Place the flywheel, clutch face down, o n a flat
surface and press the starter ring firmly against
the flange until the ring contracts sufficiently t o
grip the flywheel. Allow the ring to cool
naturally. Do not hasten cooling in anyway
otherwise distortion may occur.
5
Fitting clutch
If the original clutch cover is being refitted, ensure
any marks made during dismantling are aligned to
maintain original balance.
Clean the flywheel and place the friction plate
with the raised centre section outwards away
from the flywheel.
Fitting flywheel
2. Fit the clutch assembly locating it over the
three dowels and loosely secure with the six
bolts. .
Centralise the centre plate using special tool
or a spare primary shaft and tighten
the six bolts evenly t o the correct torque.
4. Remove the tool and smear the splines of the
centre plate with Molybdenum disulphide
grease, such as Rocol
6
. Locate the flywheel o n the crankshaft and
secure with the reinforcing plate and retaining
bolts. Temporarily fit the damper t o front of
crankshaft and use special service tool
or
to restrain the crankshaft whilst the
eight retaining bolts are being tightened to the
correct torque.
7.
8.
To check the flywheel for possible run-out,
mount a dial test indicator so that the stylus
rests, in a loaded condition, on the clutch
pressure face at a radius of 114
from the centre of the flywheel.
(4.5 in)
Tum t he flywheel, and check that run-out does
not exceed t o (0.002 t o 0.003
in). Should any run -out be excessive, remove
the flywheel, and check again for irregularities
on flywheel and crankshaft mating faces and
dowel.
ST2611 M
| Categories | Land Rover, Land Rover Defender 110, Land Rover Defender 130, Land Rover Defender 90 |
|---|---|
| Tags | Land Rover |
| Model Year | 1990 |
| Download File |
|
| Document Type | Workshop Manual |
| Language | English |
| Product Name | Defender 90, 110, 130 Td5, Tdi, V8 |
| Product Brand | Land Rover |
| Document File Type | |
| Publisher | landrover.com |
| Wikipedia's Page | http://en.wikipedia.org/wiki/Land_Rover |
| Copyright | Attribution Non-commercial |
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