1990 Land Rover Defender 90, 110, 130 Td5, Tdi, V8 Workshop Manual

DEFENDER
ENGINE
WATER PUMP  INSPECTION AND
Fitting ladder  frame
. ...
,.
The water pump    is not  a reconditionable    unit  but  its
condition   can  be determined    by the following
checks .
Since the sealant specified t    o seal the ladder frame
to the crankcase cures within     fifteen  minutes it   is
important  to fit sufficient bolts    to ensure adequate
compression while the
cures.
1.
Spin the  pump spindle and listen     for bearing
noise,  also  push  and pull  the spindle and
check for sideways movement.       If  the  bearing  is
in  good condition    the clearance between      the
and  the p ump body should     not vary.
Inspect  the vent hole in     the  pump body   for
signs  of coolant   or lubricant  leaks.  If   there is
any evidence   of  leakage,  the pump should be
renewed.
Clean  both  sides  of the ladder frame and
of old  sealant.  Check that   the
frame is  not distorted    and  is free from burrs
and damage o  n the   mating faces that    could
cause  oil or bypass   gas to leak.
remove  all traces
2.
2.  Coat both   faces with   Hylogrip  Primer to   clean
and  hasten  curing  then  apply a  bead  of
"Hylogrip 2000 "
wide  to the mating
face with  the crankcase.
Fitting water  pump
3.   Fit  ten securing   bolts through   the ladder frame
flange  and two more through    the sump face as
illustrated. Tighten   all  bolts  evenly  to   the
correct torque.
3.
Lightly grease a new joint    washer and place    it
in  position  on the timing    cover.
.
3
Clean the threads    of  the water pump    retaining
bolts and apply Loctite     572 thread  lubricant
sealant t  o the threads   of  the long   bolts  which
penetrate   into the cylinder    block.
5.
Fit  the pump t   o the cylinder   block  and secure
in  accordance with    the bolt  chart. Tighten   the
six bolts and o   ne nut   evenly to the correct
torque.
OIL PUMP OVERHAUL
Bend  back  the lock  washer  and  release the  nut
securing  the strainer   to the   oil pump body    and
remove  the. strainer a nd sealing   ring.
Remove the four bolts     and washers,   lift off the
oil pump cover and remove t     he driving  and
driven gear.
3.   Remove the  oil pressure   relief  valve  plug  and
sealing washer.   Withdraw the relief   valve spring
and plunger and examine     for wear  and scores.
4.  Examine the gears   for wear,  scores and pitting
and renew   if  necessary.   Note:  Gears must   be
renewed   in  pairs only.
6
.   If  separated, fit t  he fan blades t   o the viscous
coupling with   the four screws. Fit    the fan  and
viscous  coupling assembly t   o the water   pump
spindle noting    that  it is secured with    a
left-hand  thread.    If  air conditioning   is fitted  do
not at this   stage fit   the drive  belt  until the
compressor   belt  is   fitted.
showing signs   of wear  the driven   gear
may be renewed.
71
Product Specification
CategoriesLand Rover, Land Rover Defender 110, Land Rover Defender 130, Land Rover Defender 90
Tags
Model Year1990
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- 102 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDefender 90, 110, 130 Td5, Tdi, V8
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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