1990 Land Rover Defender 90, 110, 130 Td5, Tdi, V8 Workshop Manual

ENGINE
DEFENDER
2.
Discard  the valve  springs  and valve guide  oil
seal.  Remove  carbon  deposits from   the valves
and  combustion chambers and degrease all
parts  ready  for examination.
Examine the cylinder  head   for damage and
distortio.  Inspect  the valve seat inserts   for
damage.  Seat inserts   that  are beyond  repair
and  require  renewal should   be replaced   by a
skilled specialist  in this  type  of work.
4.
Examine each valve guide and valve    stem  for
wear  and damage.   Suspect guides should b    e
checked  by inserting   a new valve into the
guide  and
the valve  lifted approximatly  8
clear of  the seat the valve head     should not
rock more than
head  movement   exceeds
(0.006  in).  If   the valve
(0.006  in)
the guide should    be renewed.
Reface valve  seat   inserts
5.
inspect  the valves  for wear  and damage. Valve
heads that   are burnt and cracked    should  be
renewed.   So should valves  which are bent and
distorted.   Insert the valve   into a new guide   and
check the side movement     as described above
to determine the wear o    n the valve stem.
8.
The special s  et of  hand  tools recommended
for refacing  include   expandable pilots    that  fit
tightly  into new  or
guides  to   ensure that
the valve seat   is  concentric with    the valve
guide. The refacing    tool has  tungsten   carbide
cutters  and  can  be used t    o cut a new seat in
the insert. The valve    seat cutter    is numbered
Renew  valve   guides
the handle   set
and the pilot
6.
Support the cylinder head,     combustion
chamber uppermost    on pieces   of  timber  of
sufficient  thickness  to allow clearance   for the
inlet or  exhaust f or the valve guides t   o be
driven  out using  special  tool
9.
Loosely assemble t   he pilot   in  the sequence
illustrated.  Ensure  that  the chamfered e    nd   of
the expander    is towards t  he collet.
.
.
\
7.
Turn the cylinder head    ove r so  that  the
combustion face   is  downwards.  Lubricate the
new valve  guides and using    special  service tool
LST  130 and depth gauge     RO
press
the guide   into  position  to the depth
determined
in).
the
74
Product Specification
CategoriesLand Rover, Land Rover Defender 110, Land Rover Defender 130, Land Rover Defender 90
Tags
Model Year1990
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- 102 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDefender 90, 110, 130 Td5, Tdi, V8
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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