1990 Land Rover Defender 90, 110, 130 Td5, Tdi, V8 Workshop Manual

DEFENDER
ENGINE
Fitting injection   pump
Cleanliness  and accuracy are vital when    carrying  out
the timing  operations   and fitting  the drive   belt.
1.
Insert t he timing   pin  in  the pump hub and
body.  Fit  the injection    pump and secure with
the  three   nuts and tighten    evenly t o the
correct torque.
Check  the gear wheels are n    ot damaged   or
scratched  and that   they are thoroughly clean
and  dry.
2.
Ensure that  the belt   adjustment   idler bearing    is
sound  and  not leaking   lubricant.
Fit  the crankshaft and camshaft     gears ensuring
that  the camshaft   gear  is retained  with  the
special  bolt,  washer and new   '0' ring  but  d o
not tighten   at this stage.
2.
Fit  the pump rear    support bracket    to   the front
side cover and secure t     o the pump with  two
bolts  and nuts.
3
.   Inspect  the pump drive gear     for wear  and
damage, ensure it    is  thoroughly   clean  and  dry
before fitting   to the pump.    Retain  the gear
with  three bolts    and  renforceing   plate.  Do not
overtighten   the bolts    at this stage.
pump,  valve  timing  and  drive  belt.
4.
Rotate  the camshaft  so  that  the centre d   ot on
the camshaft   gear is  aligned with   the arrow in
the front cover.
Drive  belt.
Temporarily refit  the crankshaft   pulley  and turn
th  crankshaft  so that  one and four pistons are
at TDC and the crankshaft    key is   aligned with
the arrow   in  the front  cover.
During  use,  a belt  develops   a wear
relative
to its running   direction,   therefore,    if  the original  belt
is to  be re-used    it must  be fitted   so  that  it  continues
to rotate   in  the original   direction, otherwise the belt
must  be renewed.
Drive belts   must  be stored    on edge on a clean     flat
surface and   in  such a  manner that    bends are not
less than  50
in) radius.   Do not  bend  the belt
at an acute    angle or radius   less than  50
otherwise   premature failure   of  the fibre
reinforcement   could  result.
(2 in)
68
Product Specification
CategoriesLand Rover, Land Rover Defender 110, Land Rover Defender 130, Land Rover Defender 90
Tags
Model Year1990
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- 102 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDefender 90, 110, 130 Td5, Tdi, V8
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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