1990 Land Rover Defender 90, 110, 130 Td5, Tdi, V8 Workshop Manual

DEFENDER
ENGINE
Lapping valves
15.
To ensure a  gas  tight  seal between   the valve
face and valve  seat it  is  necessary  to lap-in   the
appropriate valve   to its seat.   It  is essential  to
keep t he valve identified    with  its seat o nce the
lapping-in operation   has  been  completed.
Unless the  faces t o be lapped    are  in  poor
condition  it should only b   e necessary   to use
fine valve lapping  paste.
16.
Smear a  small quantity  of  paste  on the valve
face and  lubricate t he valve stem with    engine
oil. Insert the valve   in  the appropriate guide
and  using a  suction type valve   lapping  tool
employ a light  reciprocating   action while
occasionally lifting the valve   off  its seat and
turning  it so that the valve    returns  to a
different position   on the seat.
.
.
.
1
7.  Continue   the  operation   until  a continuous    matt
grey band  round   the valve  face is  obtained.   To
check that the lapping    operation   is sucessful,
wipe off  the valve  paste   from  the valve  and
seat and   make a series  of pencil  lines across
the valve  face.
I
I
I
18.
19.
20.
Insert the valve into t  he guide and while
pressing  the valve  onto the seat revolve     the
valve a quarter   of turn  a few times.    If  all the
pencil  lines are cut through    no further lapping
is  necessary. Thoroughly wash    the cylinder
head  ensuring n o lapping   paste  remains  before
fitting  the valves.
Position  the cylinder head with    the combustion
face uppermost,    lubricate  and  insert the valves
into their  respective guides. To check the valve
head  stand -down  or the correct dimension     of
the valve  head  below  the combustion face,     use
either a dial  test  indicator  or  a straight  edge
and feeler  gauge as follows.
Assembling   valves to  cylinder  head
21.
Insert  the valves  to their respective guides and
locate a   spring  protection washer over each
guide.  Fit  new  oil seals t  o all  the valve  guides
with  the garter spring    uppermost.    Ensure  that
the seals   fully locate  o n  valve  guides.
Hold the straight   edge across the centre      of
each valve  in  turn  and  measure  the gap
between   the valve  head  and  straight edge. The
correct dimension    should  be                            (0.
t o
040
to            in). Using   a dial gauge zero t   he
gauge o  n the  combustion face then     move the
stylus across t  o the valve  head  and  note t  he
reading.
76
Product Specification
CategoriesLand Rover, Land Rover Defender 110, Land Rover Defender 130, Land Rover Defender 90
Tags
Model Year1990
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- 102 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDefender 90, 110, 130 Td5, Tdi, V8
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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