1999-2002 Land Rover Defender Workshop Manual

MANIFOLD AND EXHAUST SYSTEM
Refit
GASKET - EXHAUST MANIFOLD
Service repair no - 30.15.12
16.
17.
18.
Clean inlet manifold and mating face.
Fit new gasket.
Fit inlet manifold, and working from the centre
outwards, tighten nuts and bolts to 25 Nm (18
lbf.ft).
Position harness to sensors and connect
multiplugs.
Tighten harness clip bolts to camshaft carrier to
Remove
1.  Remove turbocharger.  See  FUEL SYSTEM,
Repair.
2.  Models with A/C: Remove auxiliary drive belt.
See  ELECTRICAL, Repair.
19.
20.
10
Nm (7 lbf.ft).
21.
22.
Clean dip stick tube and fit new ’O’ ring.
Fit dip stick tube and tighten bolt to 10 Nm (7
lbf.ft).
23.
24.
Connect glow plug leads.
Fit alternator support bracket and tighten bolts to
45
Nm (33 lbf.ft).
25.
26.
Position fuel cooler. Apply Loctite 242 to bolts
and tighten to 18 Nm (13 lbf.ft).
Fit new gasket, position EGR valve and tighten
bolts to 9 Nm (7 lbf.ft).
27.
28.
29.
30.
31.
Connect multiplug to MAP sensor.
Fit cooling fan cowl.
Fit engine acoustic cover.
Reconnect battery negative lead.
Fit battery cover.
3.
Remove 4 bolts securing compressor and move
to one side.
All Models
NOTE: EU3 Model illustrated.
4.
5.
6.
Remove and discard 2 Allen screws securing
EGR pipe to exhaust manifold.
Remove 10 nuts securing exhaust manifold to
cylinder head.
Remove exhaust manifold and gasket.
REPAIR
5
Product Specification
CategoriesLand Rover, Land Rover Defender
Tags
Model Year1999, 2000, 2001, 2002
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- 627 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDefender
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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