1999-2002 Land Rover Defender Workshop Manual

TRANSFER GEARBOX
BOTTOM COVER - TRANSFER GEARBOX -
RESEAL
TRANSFER GEARBOX
Service repair no - 41.20.25.99
Remove
Service repair no - 41.20.06
1.
2.
Raise vehicle on ramp.
Remove 6 bolts securing rear underbelly panel
and remove panel.
1.  Position vehicle on a ’4 post’ ramp
2.  Remove battery cover.
3.
Drain transfer gearbox oil.
3.  Disconnect battery negative lead.
4.
Select low range gear and leave vehicle in
neutral.
5.
6.
7.
8.
9.
Remove gear lever knobs.
Remove gearbox tunnel carpet.
Remove gear lever cover.
Release and remove insulation pad.
Remove cubby box.  See  CHASSIS AND
BODY, Repair.
10.
Remove 4 screws securing access panel,
diagnostic plug mounting bracket and place
aside.
4.
Remove 10 bolts securing bottom cover to
transfer gearbox and remove cover.
Refit
5.
Clean bottom cover and mating face on transfer
gearbox.
6.
7.
8.
Clean bolt threads.
Apply Loctite 290 to bolt threads.
Apply Hylosil RTV sealant to bottom cover
sealing face.
9.
Position bottom cover, fit bolts and tighten to 25
Nm (18 lbf.ft).
10.
11.
12.
Fill transfer gearbox with oil.
Fit rear underbelly panel and tighten bolts.
Lower vehicle on ramp.
11.
12.
Remove trim stud and lift up handbrake gaiter for
access to clevis pin.
Remove split pin, washer, clevis pin and
disconnect cable from handbrake lever.
REPAIR
1
Product Specification
CategoriesLand Rover, Land Rover Defender
Tags
Model Year1999, 2000, 2001, 2002
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- 627 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDefender
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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