PANEL REPAIRS
Repair
Sill outer assembly
Remove
1.
Disconnect both battery leads, negative lead
first.
2.
3.
Disconnect leads/multiplug from alternator.
Remove RH or LH front wing.
EXTERIOR FITTINGS, REPAIRS,
+
Wing - front - up to 03MY.
4.
5.
Remove RH or LH front door.
DOORS, REPAIRS, Door - front.
+
M77 1716A
Remove RH or LH rear door.
+
DOORS, REPAIRS, Door - rear.
1.
Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
6.
7.
Remove RH or LH sill finisher.
Remove RH or LH 'A' post inner lower
finishers.
8.
9.
Remove RH or LH front seat.
+
SEATS, REPAIRS, Seat - front.
LH side: Remove power amplifier and EAT
Refit
1.
ECU.
+
IN CAR ENTERTAINMENT,
Fit 2 bolts securing body to chassis and tighten
to 45 Nm (33 lbf.ft).
REPAIRS, Amplifier - power.
2.
Models with rear A/C: Fit A/C pipes to sill and
recharge A/C system.
10.
RH side: Remove CD autochanger.
+
IN CAR ENTERTAINMENT,
+
AIR CONDITIONING, REFRIGERANT
REPAIRS, CD autochanger.
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery,
recycling and recharging.
11.
12.
Remove rear seats.
+
SEATS, REPAIRS, Seat - rear.
Remove RH or LH front seat belt.
+
RESTRAINT SYSTEMS, REPAIRS,
3.
4.
5.
6.
LH side: Fit SLS air compressor unit.
+
REAR SUSPENSION, REPAIRS,
Seat belt - front.
Remove tread plates from front and rear door
apertures.
Compressor unit - air - SLS.
13.
RH side: Fit lower ACE accelerometer.
+
FRONT SUSPENSION, REPAIRS,
14.
15.
16.
Release carpet and position aside.
Remove front and rear door aperture seals.
Release relevant wiring from 'A' post, 'B/C' post
and sill areas, and position aside.
Remove loadspace lower trim casing.
Accelerometer - ACE - lower.
Fit loadspace lower trim casing.
+
INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
Fit relevant wiring to 'A' post, 'B/C' post and sill
areas.
17.
18.
19.
20.
+
INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
7.
8.
9.
Fit front and rear door door aperture seals.
Fit carpet and secure into position.
Fit tread plates to front and rear door apertures.
Fit front seat belt.
RH side: Remove lower ACE accelerometer.
+
FRONT SUSPENSION, REPAIRS,
Accelerometer - ACE - lower.
10.
LH side: Remove SLS air compressor unit.
+
RESTRAINT SYSTEMS, REPAIRS,
+
REAR SUSPENSION, REPAIRS,
Seat belt - front.
Compressor unit - air - SLS.
Models with rear A/C: Recover refrigerant
from A/C system and remove A/C pipes from
LH sill.
11.
12.
Fit rear seats.
+
SEATS, REPAIRS, Seat - rear.
LH side: Fit CD autochanger.
+
IN CAR ENTERTAINMENT,
+
AIR CONDITIONING, REFRIGERANT
REPAIRS, CD autochanger.
RH side: Fit power amplifier and EAT ECU.
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery,
recycling and recharging.
13.
+
IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
21.
Remove 2 bolts securing body to chassis.
14.
15.
Fit front seat.
+
SEATS, REPAIRS, Seat - front.
Fit 'A' post inner lower finishers.
77-2-38
REPAIRS
| Categories | Land Rover Defender, Land Rover Discovery II, Range Rover |
|---|---|
| Tags | Land Rover |
| Model Year | 1999 |
| Download File |
|
| Document Type | Workshop Manual |
| Language | English |
| Product Name | Discovery Series II |
| Product Brand | Land Rover |
| Document File Type | |
| Publisher | landrover.com |
| Wikipedia's Page | http://en.wikipedia.org/wiki/Land_Rover |
| Copyright | Attribution Non-commercial |
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