1999 Land Rover Discovery Series II Workshop Manual

MANUAL GEARBOX - R380
12.
Fit new output shaft oil seal using tool LRT-37-
25.  Using tool LRT-37-015 and LRT-37-021, fit oil
seal collar.
014
.
13.
14.
15.
Fit oil pick-up pipe with the off-set  uppermost.
Lubricate oil pump recess with gearbox oil.
Lubricate a new 'O' ring with gearbox oil and fit
to oil  pump.
26.  Clean gear selector selector housing and
mating face.
27.  Apply  sealant, Part No. STC 4404 to  gear
selector housing face.
16.
17.
Locate oil pump in extension housing with word
'TOP' towards top of  housing.
Align oil pump fixing screw holes and tap pump
lightly around  edges until it is fully in recess.
Do not attempt to pull pump  into recess
using fixing screws.
28.  Position gear selector housing  and tighten
bolts to 25 Nm (18 lbf.ft).
18.
19.
Fit  Torx screws and tighten to 6 Nm (4.5 lbf.ft).
Remove 2 slave bolts securing centre plate to
gearbox casing.
20.
21.
Apply  sealant, Part No. STC 4404 to gearbox  
casing face.
Position extension housing, align oil pump drive
with layshaft.
22.
23.
Clean extension housing bolt threads.
Apply  sealant, Part No. STC 50552 to threads
of extension housing bolts, fit  bolts ensuring 2
longest bolts are in their original positions and  
tighten by diagonal selection to 25 Nm (18
lbf.ft).
24.
Using  new 'O' ring, fit interlock  spool retainer
and  tighten bolt to 8 Nm (6 lbf.ft).
37-40
OVERHAUL
Product Specification
CategoriesLand Rover Defender, Land Rover Discovery II, Range Rover
Tags
Model Year1999
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- 1529 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDiscovery Series II
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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