1999 Land Rover Discovery Series II Workshop Manual

TRANSFER BOX - LT230SE
Refit
1.
Clean seal mating faces.
Gasket - rear output shaft housing
$% 41.20.55
Remove
2.
3.
Fit new seal using tool LRT-41-012.
CAUTION: Oil seal must be fitted dry.
1.
2.
Drain transfer gearbox oil.
+
Transfer box.
MAINTENANCE, PROCEDURES,
Position drive flange, fit new felt and steel
washers.
Remove rear output shaft seal.  
+
TRANSFER BOX - LT230SE,
REPAIRS, Seal - rear output shaft.
Mark output shaft housing to main casing  for
assembly purposes.
Note position of shoulder bolt, remove  6 bolts
securing housing to main casing.
3.
4.
Refit
1.
Clean output shaft housing, mating face  on
main casing and sealant from bolt  threads.
Apply sealant, Part No. STC 4600 to mating
flange  on output shaft  housing.
2.
3.
4.
Fit output shaft housing to main casing.
Apply sealant, Part No. STC 50552 to output
shaft housing bolt threads.
5.
6.
Fit output shaft housing bolts and tighten by
diagonal selection to 45 Nm  (33 lbf.ft).
Fit rear output shaft seal.
+
TRANSFER BOX - LT230SE,
4.
Position tool LRT-51-003 and    tighten new
drive flange nut to 148 Nm (109 lbf.ft).  
Position handbrake drum and tighten screw.
Tighten  brake shoe adjuster bolt to 25 Nm (18
lbf.ft) then  loosen one and a half turns.
Check that brake drum is free to rotate.
Fit propeller shaft.
REPAIRS, Seal - rear output shaft.
7.
Fill transfer gearbox with oil.
+
MAINTENANCE, PROCEDURES,
5.
6.
Transfer box.
7.
8.
+
PROPELLER SHAFTS, REPAIRS,
Propeller shaft - front.
9.
Top-up transfer box oil.
MAINTENANCE, PROCEDURES,
+
Transfer box.
REPAIRS
41-39
Product Specification
CategoriesLand Rover Defender, Land Rover Discovery II, Range Rover
Tags
Model Year1999
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- 1529 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDiscovery Series II
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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