1999 Land Rover Discovery Series II Workshop Manual

MANUAL GEARBOX - R380
Refit
1.
Using a suitable solvent clean seal  housing
mating faces.
2.
Clean seal recess, bearings and bearing races.
3.
4.
Lubricate new oil seal and fit using a suitable
mandrel into housing.
Fit input shaft front bearing track using a press
and suitable mandrel.
5.
Apply sealant, Part No. STC 4404 to seal
housing.
6.
Position seal housing, fit new bolts and tighten
by diagonal selection to 25 Nm (18 lbf.ft).
Clean bell housing mating faces, dowels and
dowel holes.
7.
8.
Position  bell housing, fit bolts and tighten to 75
Nm  (55 lbf.ft).
9.
Clean release bearing sleeve mating faces,
dowel  and dowel holes.
10.
11.
12.
Position release bearing sleeve, fit bolts and
tighten to 25 Nm (18 lbf.ft).
Examine clutch release fork pivot points  for
wear and replace as required.
Apply a smear of Molybdenum disulphide
grease to pivot  points and position release
fork.
13.
Fit retaining clip ensuring it locates  over pivot
point washer, fit release fork bolt and  tighten to
10 Nm (7 lbf.ft).  
14.
15.
16.
17.
Clean release bearing and bearing sleeve  
mating faces.
Apply smear of Molybdenum disulphide grease
to release  bearing sleeve.
Fit release bearing and secure with  retaining
peg.
Fit gearbox assembly.
+
MANUAL GEARBOX - R380,
REPAIRS, Gearbox - V8.
37-22
REPAIRS
Product Specification
CategoriesLand Rover Defender, Land Rover Discovery II, Range Rover
Tags
Model Year1999
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- 1529 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDiscovery Series II
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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