1999 Land Rover Discovery Series II Workshop Manual

MANUAL GEARBOX - R380
Synchroniser - gearbox - set
$% 37.20.07
Disassembly
1.
Remove gearbox selector fork set.
MANUAL GEARBOX - R380,
+
OVERHAUL, Fork - set - selector shaft.
5.
Using tool LRT-99-002 and support bars under
3rd gear, press off output shaft pilot bearing.
2.
Using tool LRT-99-002 and support  bars
under 1st gear, press output shaft bearing from
output shaft.
6.
7.
Remove spacer, 3rd / 4th gear synchroniser
hub, synchromesh baulk rings, 3rd gear and
needle roller bearing.
Remove output shaft.
Reassembly
1.
2.
3.
4.
Clean output shaft, synchroniser hubs,  gears
and bearings.
Position output shaft in protected vice jaws,
output end upwards.
Fit 2nd gear bearing, 2nd gear and
synchromesh baulk rings onto output shaft.
Position 1st / 2nd synchroniser hub onto output
shaft. Ensure that baulk rings are correctly
located in hub.
5.
6.
Position 1st gear synchromesh baulk rings,
needle roller bearing, 1st gear and bearing
collar onto output shaft. Ensure  baulk rings are
correctly located in hub.
3.
4.
Remove 1st gear, bearing collar, needle roller
bearing and synchromesh rings.
Noting its fitted position, remove 1st / 2nd gear
synchroniser hub,  2nd gear synchromesh
rings, 2nd gear and needle roller bearing.
Remove output shaft from vice.
37-32
OVERHAUL
Product Specification
CategoriesLand Rover Defender, Land Rover Discovery II, Range Rover
Tags
Model Year1999
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- 1529 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDiscovery Series II
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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