1999 Land Rover Discovery Series II Workshop Manual

TRANSFER BOX - LT230SE
31.
Position  depth  block tool LRT-41-014/2 and  
cross bar tool LRT-41-014/1 to  front output
housing.
32.
33.
34.
Position DTI to tool LRT-41-014/1  cross bar
and zero DTI on depth block.
Position DTI to cross bar and record  reading
obtained.
Using the formula:  3.05 mm (0.120 in)+B-
A=D where:  B=Height difference recorded
between depth  block and cross bar.  
A=Average of readings to differential front  
bearing outer track.  D=Thickness of shim
required to give  differential bearing pre-load of
0.05 mm  (0.002 in).
37.
Heat the front output housing to  100°C (210°F)
and fit new output  shaft bearing using tool
LRT-41-011.
Allow housing to air cool.
Fit new bearing retaining circlip  ensuring that
circlip is fully seated.
38.
39.
35.
36.
From the resultant figure obtained,  select
appropriate thickness shim from the  range
available.
Shims are available from 2.00 to 3.25 mm  
(0.08 to 0.13 in) thickness, rising in  increments
of 0.05 mm (0.002 in).
40.
Using tool LRT-41-012, fit new output  shaft oil
seal. Check that oil seal is just  contacting
circlip.
CAUTION: Oil seal must be fitted dry.
41-60
OVERHAUL
Product Specification
CategoriesLand Rover Defender, Land Rover Discovery II, Range Rover
Tags
Model Year1999
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- 1529 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDiscovery Series II
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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