1999 Land Rover Discovery Series II Workshop Manual

STEERING
25.
26.
With assistance remove 4 bolts securing  
steering box and remove steering box.
Remove centralising bolt from steering box.
Refit
1.
2.
Fit centralising bolt to steering box.
With assistance, position steering box, fit bolts
and tighten to 90 Nm (66 lbf.ft).
3.
4.
Lower the engine onto its mountings. Fit engine
mounting bolts and tighten to 85 Nm (63 lbf.ft).
Models with ACE: Ensure washer is in place
on lower ball joint of anti-roll bar link, then
connect  lower ball joint to axle. Tighten nut to
100 Nm (74 lbf.ft).  
5.
6.
7.
Position drag link, fit nut and  tighten to 80 Nm
(59 lbf.ft).  
Position Panhard rod, fit bolt and nut and
tighten to 230 Nm (170 lbf.ft).  
Position coolant rail and secure with clips and
bolt.
21.
22.
With assistance remove 2 nuts and bolts
securing RH engine mounting to chassis.
Support the engine weight on a jack.
8.  Fit coolant hoses and secure with clips.
9.  Models with ACE: Fit and tighten bolt
securing ACE pipes to chassis.
10.  Clean PAS pipe ends and 'O' ring recess.
11.  Lubricate new 'O' rings for PAS pipes with clean
PAS fluid.
CAUTION: To prevent damage to
components, cushion the jack pad with a
block of wood or hard rubber.
12.
Fit 'O' rings to PAS  pipes and position pipes in
steering box. Fit PAS pipe bracket and tighten
bolt to 22 Nm (16 lbf.ft).
23.
Raise the engine sufficiently to allow the
steering box to clear the sump.
13.
Ensure steering wheel is centralised. Fit
universal joint between steering box and
intermediate shaft and tighten bolts to 25 Nm
(18 lbf.ft).  
14.
15.
Remove centralising bolt from steering box.
Fit intercooler to turbo hose and secure with
clips.
16.
Fit road wheel(s) and tighten nuts to 140 Nm
(103 lbf.ft).
17.
18.
19.
20.
Remove stand(s) and lower vehicle.
Connect battery earth lead.
Fit battery cover.
Refill cooling system.
+
COOLING SYSTEM - Td5,
ADJUSTMENTS, Drain and refill.
21.
22.
Bleed PAS system.
STEERING, ADJUSTMENTS,
Hydraulic system - bleed.
+
Centralise steering linkage
+
STEERING, ADJUSTMENTS,
Steering linkage - centralise.
24.
Models with ACE: Position ACE control arms
to access steering box bolts.
REPAIRS
57-33
Product Specification
CategoriesLand Rover Defender, Land Rover Discovery II, Range Rover
Tags
Model Year1999
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- 1529 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDiscovery Series II
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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