1999 Land Rover Discovery Series II Workshop Manual

FRONT SUSPENSION
Refit
1.
2.
Clean mating faces of pulley and ACE pump.
Position pulley to ACE pump and fit bolts.
Restrain pulley and tighten bolts to 25 Nm (18
lbf.ft).
Valve block - ACE
$% 60.60.20  
3.
4.
5.
6.
Clean mating faces of ACE pump and
mounting.
Connect suction hose to ACE pump and secure
with clip.
Ensure there is sufficient fluid in ACE/PAS
reservoir to prime ACE pump.
Position ACE pump below level of ACE/PAS
reservoir, with suction hose uppermost, and
allow fluid from ACE/PAS reservoir to
completely fill ACE pump.
Position ACE pump to mounting, fit bolts and  
tighten to 25 Nm (18 lbf.ft).  
Rotate ACE pump clockwise (viewed from
pulley end) until a steady flow of fluid runs from
outlet port.
Connect pressure pipe to ACE pump with banjo
bolt and new sealing washers. Tighten banjo
bolt to 28 Nm (21 lbf.ft).   
CAUTION: The ACE hydraulic system is
extremely sensitive to the ingress of dirt or
debris. The smallest amount could render the
system unserviceable. It is imperative that the
following precautions are taken.
l
l
l
ACE components are thoroughly cleaned
externally before work commences;
all opened pipe and module ports are
capped immediately;
all fluid is stored in and administered
through clean containers.
7.
8.
Remove
1.
Raise vehicle on a ramp.
9.
10.
Connect hose to intercooler and secure  with
clip.
11.
12.
Fit ACE/PAS reservoir into mounting  bracket.
Connect air hose to turbo charger and  secure
with clip.
13.
14.
15.
Fit mass air flow sensor to air filter and  secure
with clips.
Connect multiplugs to mass air flow sensor and
ambient air pressure sensor.
Fit auxiliary drive belt.
+
CHARGING AND STARTING,
REPAIRS, Belt - auxiliary drive.
16.
Renew ACE high pressure filter.
FRONT SUSPENSION, REPAIRS,
+
Filter - high pressure - ACE.
2.
3.
Disconnect 4 multiplugs from valve  block.
Position container underneath valve  block to
collect fluid spillage.
60-44
REPAIRS
Product Specification
CategoriesLand Rover Defender, Land Rover Discovery II, Range Rover
Tags
Model Year1999
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- 1529 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDiscovery Series II
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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