1999 Land Rover Discovery Series II Workshop Manual

TRANSFER BOX - LT230SE
9.
03 Model Year onwards:Note position of
longest bolt and remove 8 bolts securing front
output shaft housing to main casing; remove
housing.
16.  Remove and discard steel and felt washers.
Remove output shaft drive flange.
17.  Using a copper mallet, drive output  shaft from
housing.
10.
03 Model Year onwards:Remove 3 bolts
securing differential lock selector housing and
bracket, remove housing.
11.
12.
03 Model Year onwards:Remove and discard
'O' rings from selector housing.
03 Model Year onwards:Remove differential
lock detent plug, recover spring and ball.
18.
19.
20.
Noting its fitted position, remove bearing
spacer from output shaft.
Noting its fitted position, remove dog  clutch
from output  shaft.
Remove and discard oil seal from  housing.
Reassembly
13.
14.
Compress differential lock selector fork  spring
and remove retaining clips from each  end of
spring.
Withdraw differential lock selector  shaft from
front output housing, recover  spring and
remove selector fork.
1.  Clean differential lock components. Remove all
traces of sealant from mating faces of
housings, side cover, bolt threads, detent plugs
and differential lock warning lamp switches.
2.  Lubricate components with gearbox oil.
3.
Using tool LRT-41-012, fit new output  shaft oil
seal.
CAUTION: Oil seal must be fitted dry.
15.
Position tool LRT-51-003 to output  shaft drive
flange, remove and discard nut.
OVERHAUL
41-65
Product Specification
CategoriesLand Rover Defender, Land Rover Discovery II, Range Rover
Tags
Model Year1999
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- 1529 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDiscovery Series II
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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