1999 Land Rover Discovery Series II Workshop Manual

MANUAL GEARBOX - R380
11.
12.
13.
Drift out output shaft support bearing and oil
pick-up ring.
Remove reverse inhibitor shaft, cam and
spring.
Remove 2 bolts and remove gate plate.
6.
7.
Fit 2 off 8x35 mm slave bolts to secure centre
plate to  gearbox casing.
Remove 3 Torx screws, remove oil pump  and
discard 'O' ring.
Drift out layshaft support bearing.
Remove and discard output shaft rear oil seal.
14.
15.
Remove reverse light switch and discard  
sealing washer.
Remove 2 bolts, remove oil cooler  by-pass and
discard 'O' rings.
8.
9.
Reassembly
1.
2.
3.
Clean extension housing and mating  faces.
Clean oil cooler by-pass.
Using new 'O' rings, fit oil cooler by-pass and
tighten bolts to 15 Nm (11 lbf.ft).
Using new sealing washer, fit reverse light
switch and tighten to 24 Nm (17 lbf.ft).   
Fit reverse inhibitor spring and cam.
Clean threads of reverse inhibitor shaft and
gate plate bolts.
4.
5.
6.
7.
8.
Apply sealant, Part No. STC 50552 to threads
of reverse inhibitor shaft,  fit and tighten shaft.      
Apply sealant, Part No. STC 50552 to threads
of gate plate bolts.
9.
Position  gate plate and tighten bolts to  15 Nm
(11 lbf.ft).
10.
11.
Fit output shaft support bearing and oil pick-up
ring. Align tag with centre of drain slot.
Fit layshaft support bearing.
10.
Remove oil pick-up pipe.
OVERHAUL
37-39
Product Specification
CategoriesLand Rover Defender, Land Rover Discovery II, Range Rover
Tags
Model Year1999
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- 1529 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDiscovery Series II
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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