1999 Land Rover Discovery Series II Workshop Manual

AUTOMATIC GEARBOX - ZF4HP22 - 24
Refit
Housing - torque converter
$% 44.17.01
1.  Clean converter housing, intermediate plate
and gearbox casing mating faces.
Clean bolts and plain washers and sealant from
4 bolt threads.
2.
3.
4.
5.
6.
Apply Petroleum Jelly to new gasket and
position on gearbox casing.
Remove
1.
Remove torque converter oil seal.
AUTOMATIC GEARBOX - ZF4HP22
+
Apply Petroleum Jelly to thrust washer and
Torrington race.
- 24, REPAIRS, Torque converter and oil
seal.
Correctly position Torrington race and thrust
washer to forward clutch hub.
Position intermediate plate and converter
housing to gearbox casing.
M44 1343
2.
3.
Remove 18 bolts and plain washers securing
torque converter and intermediate plate to
gearbox casing. Note the position of the 4 bolts
that have sealant applied to the bolt threads
and 6 bolts, (outer ring), which are shorter.
Hold input shaft in position and carefully
remove the converter housing and intermediate
plate from gearbox casing.
M44 1343
7.
8.
Apply sealant, Part No. STC 50553 to 4 longer
bolt threads and fit bolts in the positions shown.
Fit remaining bolts and tighten progressively in
a diagonal sequence to 46 Nm (34 lbf.ft).
LRT-44-003/1
M44 1345
M44 1358
4.
Note the position of the Torrington race on the
forward clutch hub and the thrust washer which
will stay attached to the intermediate plate by
fluid adhesion.
Remove and discard intermediate plate gasket.
Remove thrust washer from intermediate plate.
Separate converter housing from intermediate
plate.
9.
10.
11.
Place LRT-44-003/1 into pump housing, tighten
screws to secure  LRT-44-003/1 to input shaft.
Clamp a suitable steel base to converter
housing flange.
Mount DTI gauge and position gauge probe
onto LRT-44-003/1 and zero gauge.
5.
6.
7.
44-38
REPAIRS
Product Specification
CategoriesLand Rover Defender, Land Rover Discovery II, Range Rover
Tags
Model Year1999
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- 1529 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDiscovery Series II
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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