1999 Land Rover Discovery Series II Workshop Manual

MANUAL GEARBOX - R380
Reassembly
Bearing - layshaft rear support
$% 37.20.58
1.  Clean layshaft and bearing recess in  extension
housing.
2.
3.
Fit layshaft support bearing.
Clean oil pump recess in extension housing,
ensure screw holes are  clean and dry.
Lubricate oil pump recess in housing with
gearbox oil.
Lubricate a new 'O' ring with gearbox oil and fit
to oil pump.
Locate oil pump in extension housing with word
'TOP'  towards top of housing.
Align fixing screw holes and tap pump lightly
around edges until  pump is fully in housing. Do
not pull pump into housing  by tightening
screws.
Disassembly
4.
5.
6.
7.
1.
Remove extension housing.
MANUAL GEARBOX - R380,
+
OVERHAUL, Extension - gearbox rear.
8.
9.
Fit  Torx screws and tighten to 6 Nm (4.5 lbf.ft).
Apply a small amount of heat and fit   support
bearing track to layshaft.
10.
Fit extension housing.
MANUAL GEARBOX - R380,
+
OVERHAUL, Extension - gearbox rear.
2.
3.
Remove 3 Torx screws, remove oil pump  and
discard 'O' ring.
Drift out layshaft support bearing.
4.
Using a suitable two legged puller  remove 5th
gear layshaft support bearing  track from end of
layshaft.
37-46
OVERHAUL
Product Specification
CategoriesLand Rover Defender, Land Rover Discovery II, Range Rover
Tags
Model Year1999
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- 1529 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDiscovery Series II
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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