1999 Land Rover Discovery Series II Workshop Manual

ENGINE - V8
Refit
31.  Clean all pulley 'V's, fit auxiliary  drive belt,
using a 15mm spanner, release  belt tensioner
secure belt and re-tension  drive belt .
32.  Ensure auxiliary drive belt is  correctly located
on all pulleys.
1.
2.
3.
4.
5.
6.
7.
Clean mating faces of engine and  gearbox,
dowel and dowel holes.
Lubricate splines and bearing surface  on first
motion shaft with grease.  
With assistance position engine in  engine bay,
align to gearbox and locate on  dowels.
Position support brackets, fit bell  housing bolts
and tighten to 50 Nm   (37 lbf.ft).
Position engine mountings, fit nuts and  tighten
to  85 Nm (63 lbf.ft).
33.  Fit radiator.
+
COOLING SYSTEM - V8, REPAIRS,
Radiator.
34.  Fit top hose and secure with clips.  
35.  Connect fuel pipe to fuel rail.
36.  Position ignition coils and connect ht leads.
37.  Fit upper inlet manifold.
Lower lifting equipment and remove from  
engine.
+
MANIFOLDS AND EXHAUST
Models with automatic gearbox: Align torque
converter to drive plate, fit bolts and tighten to
50 Nm (37 lbf.ft). Fit access plug.
Fit exhaust front pipe.
SYSTEMS - V8, REPAIRS, Gasket - inlet
manifold - upper - Without Secondary Air
Injection.
8.
9.
38.  Fit new oil  filter and refill engine with oil.
+
MANIFOLDS AND EXHAUST
+
ENGINE - V8, REPAIRS, Filter - oil.
+
MAINTENANCE, PROCEDURES,
SYSTEMS - V8, REPAIRS, Front pipe.
Position oil cooling pipe saddle clamps  and
tighten bolts.
Position engine harness into foot well.
Connect 5 multiplugs to ECM.
Fit toe board and secure with trim  fixings.
Connect engine harness earth to body  and
secure with nut.
Engine oil - V8 engine.
39.  Top up gearbox oil.
10.
11.
12.
13.
+
MAINTENANCE, PROCEDURES,
Automatic gearbox.
14.
Connect engine harness to main harness  
multiplug.
15.
16.
Connect multiplug to EVAP purge valve.
Connect engine harness multiplugs to  fuse
box.
17.
18.
Connect starter lead to fuse box and  secure
with nut.
Connect engine harness positive lead to  
battery and tighten nut.
19.
20.
Fit fuse box cover.
Position engine earth lead and secure  with
bolt.
21.
22.
23.
Position coolant rail and secure with  bolt.
Connect harness clips to coolant rail.
Connect hose to coolant rail and coolant  pump
and secure with clips.
24.
25.
26.
27.
Connect PAS pump high and low pressure  
pipes and secure with clips.  
Position oil cooling pipe saddle clamp  to PAS
pump housing and secure with bolt.
Clean A/C compressor and housing mating  
faces, dowels and dowel holes.
Position  A/C compressor, fit bolts and tighten
to 22 Nm (16 lbf.ft).
28.
29.
Connect  multiplug to A/C compressor.
Clean ACE pump and housing mating faces,  
dowels and dowel holes.
30.
Position ACE pump, fit bolts and  tighten to 22
Nm (16 lbf.ft).
12-2-30
REPAIRS
Product Specification
CategoriesLand Rover Defender, Land Rover Discovery II, Range Rover
Tags
Model Year1999
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- 1529 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDiscovery Series II
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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