1999 Land Rover Discovery Series II Workshop Manual

MANIFOLDS AND EXHAUST SYSTEMS - V8
20.
21.
Remove inlet manifold gasket.
Remove gasket seals.
15.  Fit and tighten auxiliary housing nut to 10 Nm (7
lbf.ft).  
16.
Fit bolts securing PAS pump and  tighten to 22
Nm (16 lbf.ft).
Refit
1.
Clean all traces of sealant from cylinder head
and cylinder block notches.
17.  Position oil cooling pipe bracket  fit  bolt and
tighten to 22 Nm (16 lbf.ft).  
2.
3.
4.
Clean mating faces of cylinder block, cylinder
head and inlet manifold.
Apply sealant, Part No. STC 50550 to cylinder
head and cylinder block notches.
Fit new gasket seals, ensuring ends engage
correctly in notches.
18.  Fit and tighten PAS pump high pressure  pipe.  
19.  Position jockey pulley and tighten  bolt to 50 Nm
(37 lbf.ft).
20.  Clean PAS pump pulley mating faces.
21.  Position PAS pump pulley, fit  bolts and  tighten
to 22 Nm (16 lbf.ft).
5.
6.
Fit new inlet manifold gasket.
Position gasket clamps and fit bolts, but do not
tighten at this stage.
22.  Clean ACE pump dowels and dowel holes.
23.  Position ACE pump, fit bolts and tighten to 22
Nm (16 lbf.ft).
24.
Fit auxiliary drive belt.  
CHARGING AND STARTING,
+
REPAIRS, Belt - auxiliary drive.
Secure injector harness and connect  injector
multiplugs.
25.
26.
27.
Position top hose and secure clips.  
Fit rocker covers.  
l
+
ENGINE - V8, REPAIRS, Gasket
- rocker cover - LH.
l
+
ENGINE - V8, REPAIRS, Gasket
- rocker cover - RH.
28.
Check and top up PAS fluid
7.
Position inlet manifold to engine. Fit manifold
bolts and, working in the sequence shown,
tighten bolts initially to 10 Nm (7 lbf.ft) then  to
51 Nm (38 lbf.ft).
8.
9.
Tighten gasket clamp bolts to 18 Nm (13 lbf.ft).
Connect fuel pipe.  
10.
11.
12.
Clean top hose outlet pipe mating faces.
Fit new 'O' ring to outlet  pipe.
Position outlet pipe, fit  bolts and  tighten to 22
Nm (16 lbf.ft).
13.
14.
Position alternator, fit bolts and tighten to 45
Nm (33 lbf.ft).
Position PAS pump to auxiliary housing and
locate housing on engine. Fit bolts and tighten
to 40 Nm (30 lbf.ft).
REPAIRS   30-2-13
Product Specification
CategoriesLand Rover Defender, Land Rover Discovery II, Range Rover
Tags
Model Year1999
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- 1529 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDiscovery Series II
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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