1999 Land Rover Discovery Series II Workshop Manual

MANUAL GEARBOX - R380
Reassembly
1.
2.
Clean components.
Apply multi-purpose grease to ball and cross
pins.
Apply multi-purpose to new Railko bush and fit
to housing ensuring  that slots are correctly
aligned.
Housing - clutch
$% 37.12.07
Disassembly
3.
1.
Remove clutch release bearing and operating
4.
5.
6.
7.
Lubricate a new seal with gearbox oil and fit, lip
side towards  housing using a suitable mandrel.
Position lower gear lever to selector housing
ensuring cross pins are  located in Railko bush.
Position bias spring adjustment plate to
selector housing.
Clean threads of bias spring adjustment plate
bolts and apply  sealant, Part No. STC 50552 to
threads.
lever.
8.
9.
Fit  2 short bolts to secure front of adjustment
plate and  tighten to 25 Nm (18 lbf.ft).
Position right hand bias spring to pillar ensuring
longest end  of spring is against gear lever.
Restrain bias spring using a suitable pair of
grips, ensure  shortest end of spring is on
outside edge of bolt hole.
10.
11.
Fit  longest bolt and washer ensuring end of
bias spring is  under washer, tighten bolt to 25
Nm (18 lbf.ft).
Repeat above procedures for remaining bias
spring.
2.
Remove 6 bolts and remove clutch housing.
Reassembly
1.
2.
12.
13.
Clean clutch housing and gearbox mating face.
Position clutch housing and tighten bolts to 75
Nm (55 lbf.ft).
Fit gear selector housing.  
+
MANUAL GEARBOX - R380,
3.
Fit clutch operating lever and release bearing.
OVERHAUL, Housing - gear selector
mechanism.
14.
Adjust gear lever bias springs.
MANUAL GEARBOX - R380,
+
ADJUSTMENTS, Spring - gear lever bias.
37-52
OVERHAUL
Product Specification
CategoriesLand Rover Defender, Land Rover Discovery II, Range Rover
Tags
Model Year1999
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- 1529 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDiscovery Series II
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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