PANEL REPAIRS
Cross member outer rear panel
(RH/LH section)
Cross member closing rear panel
In this procedure, the cross member outer rear panel
is replaced in conjunction with the cross member
closing rear panel. The cross member rear assembly
can also be replaced, if required.
In this procedure, the panel body side assembly and
the 'E' post assembly are replaced in conjunction
with either the RH or LH section of the cross member
outer rear panel.
Remove
1.
Disconnect both battery leads, negative lead
first.
Remove
1.
Disconnect both battery leads, negative lead
first.
2.
3.
Disconnect leads/multiplug from alternator.
Remove cross member outer rear panel.
2.
3.
Disconnect leads/multiplug from alternator.
Remove 'E' post assembly.
+
PANEL REPAIRS, REPAIRS, Cross
+
PANEL REPAIRS, REPAIRS, 'E' post
member outer rear panel.
4.
Remove fuel tank.
assembly.
+
FUEL DELIVERY SYSTEM - V8,
4.
Remove rear folding step.
+
EXTERIOR FITTINGS, REPAIRS,
REPAIRS, Tank - fuel.
+
FUEL DELIVERY SYSTEM - Td5,
Rear folding step.
REPAIRS, Tank - fuel.
Remove 2 rear bolts securing body rear to
chassis.
5.
6.
LH side: Remove exhaust tailpipe heatshield.
Remove relevant wiring.
5.
Repair
Repair
1.
Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
1.
Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1.
Fit and secure wiring.
2.
3.
LH side: Fit exhaust tailpipe heatshield.
Fit rear folding step.
EXTERIOR FITTINGS, REPAIRS,
Refit
1.
+
Fit 2 rear bolts securing body rear to chassis
and tighten to 45 Nm (33 lbf.ft).
Fit fuel tank.
Rear folding step.
2.
4.
Fit 'E' post assembly.
+
FUEL DELIVERY SYSTEM - V8,
+
PANEL REPAIRS, REPAIRS, 'E' post
REPAIRS, Tank - fuel.
assembly.
Connect leads/multiplug to alternator.
Connect battery leads, negative lead last.
+
FUEL DELIVERY SYSTEM - Td5,
5.
6.
REPAIRS, Tank - fuel.
3.
Fit cross member rear outer panel.
+
PANEL REPAIRS, REPAIRS, Cross
member outer rear panel.
4.
5.
Connect leads/multiplug to alternator.
Connect battery leads, negative lead last.
REPAIRS 77-2-49
| Categories | Land Rover Defender, Land Rover Discovery II, Range Rover |
|---|---|
| Tags | Land Rover |
| Model Year | 1999 |
| Download File |
|
| Document Type | Workshop Manual |
| Language | English |
| Product Name | Discovery Series II |
| Product Brand | Land Rover |
| Document File Type | |
| Publisher | landrover.com |
| Wikipedia's Page | http://en.wikipedia.org/wiki/Land_Rover |
| Copyright | Attribution Non-commercial |
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