1996 Land Rover Defender Worshop Manual 300 Tdi

33
CLUTCH
RELEASE BEARING ASSEMBLY
Service repair no - 33.10.07
Remove
SLAVE CYLINDER
Service repair no - 33.35.01
NOTE: All hose and pipe connections and
joints should be tightened to 15 Nm (11
lbf/ft).
1.
2.
Remove gearbox  See MANUAL GEARBOX,
Repair,  R380 Gearbox .
Remove clutch slave cylinder See  Slave
cylinder .
Remove
1.
2.
Drain hydraulic fluid from system at slave
cylinder bleed valve.
Disconnect fluid pipe.
3.
4.
Remove 2 bolts and withdraw slave cylinder and
backing plate.
If dust cover is not withdrawn with slave cylinder,
withdraw it from bell housing.
3.
4.
5.
Remove release bearing sleeve retainer staple.
Withdraw bearing and sleeve.
Remove clutch release lever from bearing guide,
complete with sliper pads.
6.
If necessary, unscrew 2 bolts and remove
bearing guide from bell housing.
CAUTION: If removing slave cylinder with
gearbox in situ, DO NOT detach push-rod
and clip from clutch release lever in bell
Refit
7.
housing.
If removed, fit bearing guide to bell housing.
Tighten bolts to 25 Nm (18 lbf/ft).
Prior to reassembly, grease pivot post, socket,
slipper pads, pins, and ball end of slave cylinder
push-rod.
Fit slipper pads onto release lever pins and
locate lever on pivot post.
Smear release bearing sleeve inner diameter
with molybdenum disulphide grease and fit to
bearing guide, locating slipper pads to sleeve
flats.
Refit
8.
5.
6.
7.
Coat both sides of backing plate with Hylomar
P232M waterproof jointing compound.
Locate backing plate and dust cover in position
on slave cylinder.
Fit slave cylinder, engaging push-rod through
centre of dust cover and with bleed screw
uppermost.
9.
10.
8.
9.
Reconnect fluid pipe.
Replenish and bleed clutch hydraulic system
See  Bleed hydraulic system .
Check for fluid leaks with pedal depressed and
also with system at rest.
11.
12.
13.
Fit new bearing sleeve retainer staple.
Fit clutch slave cylinder  See Slave cylinder .
Fit gearbox  See MANUAL GEARBOX, Repair,
R380 Gearbox .
10.
4
REPAIR
Product Specification
CategoriesLand Rover, Land Rover Defender
Tags
Model Year1996
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- 450 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDefender 300 Tdi
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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