1996 Land Rover Defender Worshop Manual 300 Tdi

12
ENGINE
17.
18.
Slacken belt tensioner securing bolt to finger
tight.
Insert 13 mm square drive extension bar in
tensioner plate.
CRANKSHAFT GEAR
Service repair no - 12.65.25
Remove
1.
Remove camshaft drive belt. See  Camshaft
drive belt
2.
If the crankshaft gear cannot be removed by
hand, use special tool LRT-12-078 with main
body and thrust button from special tool
LRT-12-031, as illustrated . Withdraw gear
complete with ’O’ ring seal.
NOTE: Belt tensioning should be carried
out using a dial type torque meter having a
range not exceeding 60 Nm (44 lbf/ft). The
torque meter should be used in the almost vertical
position.
Refit
3.
19.
Apply a tension of 15 Nm (11 lbf/ft) for a new
belt or 12 Nm (9 lbf/ft) for an original belt. When
tension is correct, tighten clamp bolt.
Tighten injection pump gear bolts.
Remove pin from injection pump gear.
Disengage timing pin from timing slot in flywheel
or ring gear.
Lubricate new ’O’ ring seal with petroleum jelly
and slide onto crankshaft, taking care not to
damage seal on woodruff keys.
Fit crankshaft gear and tap fully home ensuring
’O’ ring seal is properly seated.
20.
21.
22.
4.
5.
Fit camshaft drive belt. See  Camshaft drive
belt
23.
Rotate crankshaft one and three quarter turns in
a clockwise direction; then continue rotation until
timing pin in timing tool can be engaged with slot
in flywheel.
24.
25.
Disengage timing pin.
Insert pin from special tool LRT-12-045 in
injection pump gear and through into pump
flange.
26.
27.
28.
29.
30.
31.
Slacken injection pump gear retaining bolts.
Slacken tensioner and retension belt.
Tighten injection pump gear retaining bolts.
Remove pin from injection pump gear.
Remove timing tool and refit plug.
Fit front cover plate using new gaskets.
See  Front cover plate and seal
10
REPAIR
Product Specification
CategoriesLand Rover, Land Rover Defender
Tags
Model Year1996
Download File
Please Enter the Security Characters Shown Below. Letters are Case Sensitive. Your download link will appear upon completing this step.
- 450 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDefender 300 Tdi
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
(0 votes, average: 0 out of 5)

Submit your review (optional)
(will not be displayed)
* Required Field