37
MANUAL GEARBOX
78.
79.
Position crossmember and locate over fixing
studs of LH and RH gearbox mounting rubbers.
Align crossmember and secure to chassis with 4
nuts and bolts on each side.
100. Refill cooling system See COOLING SYSTEM,
Adjustment, Drain and refill cooling system .
101. Connect cable clevis to handbrake lever and fit
handbrake gaiter.
102.
Locate insulation pad over gear levers and fit to
tunnel cover.
NOTE: Fit battery earth strap retaing clip
to LH top bolt.
103. Fit gear lever with gaiter to lower lever spline
and secure with retaining nut.
80.
81.
Fit intermediate silencer. See MANIFOLD AND
EXHAUST SYSTEM, Repair, Intermediate
pipe - 90 or See MANIFOLD AND EXHAUST
SYSTEM, Repair, Intermediate pipe - 110/130
.
Fit front pipe to exhaust manifold See
MANIFOLD AND EXHAUST SYSTEM, Repair,
Exhaust front pipe .
104. Fit gear lever cover.
105. Fit gear lever and transfer box lever knobs.
106. Fit gearbox cover carpet.
107. Check operation of handbrake and adjust as
necessary See SECTION 10, Maintenance,
Under vehicle maintenance .
82.
83.
84.
85.
86.
Fit rear propeller shaft to transmission brake
drum. Tighten nuts to 47 Nm (33 lbf/ft).
Remove 3 bolts securing support cradle to
transmission and remove hoist.
Reconnect battery earth strap to transfer box
fixing.
Connect speedometer cable to transfer box and
secure with retaining clip.
Coat both sides of clutch slave clinder backing
plate with Hylomar P232M waterproof sealant.
Locate backing plate on slave cylinder.
Fit slave cylinder to bell housing, engaging
push-rod through centre of dust cover, and with
bleed screw uppermost. Tighten bolts to 25 Nm
87.
88.
(18
lbf/ft).
89.
90.
Fit front propeller shaft to transfer box. Tighten
nuts to 47 Nm (33 lbf/ft).
Refill main gearbox and transfer box See
SECTION 10, Maintenance, Under vehicle
maintenance .
91.
Feed transmission brake cable through heel
board and ensure grommet is correctly located.
NOTE: Apply a soap solution to aid fitment
of cable.
92.
93.
Lower vehicle on ramp.
Fit ties to secure gearbox harness to
transmission breather pipes.
94.
95.
96.
Fit breather pipe retaining clip to rear of engine.
Reconnect charge air hose at turbocharger.
Reconnect intake hose at induction manifold. If
EGR system is fitted, reconnect intake hose at
intercooler.
97.
98.
99.
Reconnect radiator top hose at thermostat
housing.
Fit viscous fan unit See COOLING SYSTEM,
Repair, Viscous coupling and fan .
Reconnect battery.
6
REPAIR
| Categories | Land Rover, Land Rover Defender |
|---|---|
| Tags | Land Rover |
| Model Year | 1996 |
| Download File |
|
| Document Type | Workshop Manual |
| Language | English |
| Product Name | Defender 300 Tdi |
| Product Brand | Land Rover |
| Document File Type | |
| Publisher | landrover.com |
| Wikipedia's Page | http://en.wikipedia.org/wiki/Land_Rover |
| Copyright | Attribution Non-commercial |
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