12
ENGINE
42.
Raise engine, and locate front engine mountings
to chassis.
Remove gearbox support and lower engine.
Tighten front engine mounting to chassis fixings
to 45 Nm (33 lbf/ft).
CRANKSHAFT PULLEY
Service repair no - 12.21.01
Remove
43.
44.
45.
Release chains from engine lifting brackets and
remove hoist.
1. Disconnect battery.
46.
47.
48.
Connect oil cooler pipes to oil filter adaptor.
Fit vacuum hose to brake servo adaptor.
Secure fuel feed pipe in retaining clip on air
cleaner bracket.
Fit fuel lift pump pipes.
Connect feed and spill return pipes to injector
pump.
2. Drain coolant. See COOLING SYSTEM,
Repair, Drain and refill cooling system
3. Remove top hose from radiator.
4. Remove intercooler to induction manifold hose.
5. Remove viscous coupling and fan. See
COOLING SYSTEM, Repair, Viscous
coupling and fan
49.
50.
51.
52.
53.
54.
If fitted, reconnect hand throttle cable to
mounting bracket and injector pump.
Fit outer cable adjusting nut into injector pump
mounting bracket.
Fit inner throttle cable to injector pump and
secure with clevis and split pin.
Secure bleed hose in retaining clips on front
timing cover.
6. Remove fan cowl. See COOLING SYSTEM,
Repair, Fan cowl
7. Remove drive belt. See ELECTRICAL, Repair,
Auxiliary drive belt
55.
56.
Fit bleed hose to thermostat housing.
Connect inlet and outlet hoses to power steering
pump.
57.
58.
59.
Fit down pipe to exhaust manifold and secure
with 3 nuts.
Connect starter motor battery and fuse box
leads.
If fitted, connect EGR valve multi-plug and
vacuum pipe.
60.
61.
62.
63.
Secure breather pipe clip to cylinder head.
Connect engine harness multi-plug.
Fit heater plug feed wire.
Connect electrical feed plug at rear of cylinder
head.
64.
65.
Fit heater hoses to cylinder head and heater
rails.
Fit feed pipe/hose to turbo-charger and
intercooler.
66.
67.
Fit rocker cover insulation.
Fit radiator assembly. See COOLING SYSTEM,
Repair, Radiator If applicable, fit air
conditioning condenser, compressor pipes and
heater matrix hoses. See AIR CONDITIONING,
Repair, Condenser
8. Fit crankshaft pulley retainer LRT-12-080 and
secure with 4 bolts.
9. Remove crankshaft pulley retaining bolt
anti-clockwise using socket and suitable long
bar.
68.
69.
Fit bonnet.
Reconnect battery.
10. Remove pulley retainer.
11. Remove pulley, if necessary using extractor
LRT-12-049 with thrust pad from LRT-12-031.
6
REPAIR
| Categories | Land Rover, Land Rover Defender |
|---|---|
| Tags | Land Rover |
| Model Year | 1996 |
| Download File |
|
| Document Type | Workshop Manual |
| Language | English |
| Product Name | Defender 300 Tdi |
| Product Brand | Land Rover |
| Document File Type | |
| Publisher | landrover.com |
| Wikipedia's Page | http://en.wikipedia.org/wiki/Land_Rover |
| Copyright | Attribution Non-commercial |
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