1996 Land Rover Defender Worshop Manual 300 Tdi

ENGINE
OIL PUMP
Service repair no - 12.60.26
Remove
1.
Remove engine front cover. See  Front cover
gasket
43.
Check and adjust valve clearances.
See Adjustment,  Valve clearances - check
and adjust
44.
45.
46.
Fit rocker cover, ensuring oil seal is satisfactory
for continued use, and renew if necessary.
Secure rocker cover with special seal washers
and nuts. Tighten to 10 Nm (7 lbf/ft).
Fit rear engine lifting bracket, securing breather
pipe and multi-plug retaining clips. Tighten fixing
bolts to 25 Nm (18 lbf/ft).
47.
48.
Fit engine harness bracket to cylinder head.
Secure air cleaner mounting bracket to support
strut.
Connect heater hose to rear of cylinder head.
Position heater rail and connect hose from water
pump.
Fit exhaust manifold and turbocharger assembly.
See MANIFOLD AND EXHAUST SYSTEM,
Repair,  Exhaust manifold
Fit induction manifold.  See MANIFOLD AND
EXHAUST SYSTEM, Repair,  Induction
manifold
Connect water temperature sensor lead.
Connect water pump hose at thermostat.
Fit bleed hose at thermostat.
Connect radiator top hose at thermostat.
Fit heater plugs.  See FUEL SYSTEM, Repair,
Heater plugs
Fit fuel injectors.  See FUEL SYSTEM, Repair,
Fuel injectors
Fit crankcase ventilation valve and side breather
hose.
2.
3.
4.
Remove 7 screws and release oil pump retaining
plate from engine front cover.
Mark oil pump inner gear rotor, outer gear rotor
and front cover housing for reassembly.
Check for rotor clearances:
49.
50.
51.
52.
Outer rotor to housing, 0,025 - 0,075 mm (0.010
-
0.030 in).
Inner rotor to outer rotor, 0,025 - 0,075 mm
- 0.030 in).
(0.010
Rotor end float, 0,026 - 0,135 mm (0.010 - 0.054
in).
Remove inner and outer rotors.
Check condition of oil pump components.
53.
54.
55.
56.
57.
5.
6.
NOTE: If the oil pump seating in the front
cover or retaining plate is badly worn,
pitted or scored, a new front cover must
58.
59.
60.
61.
be fitted.  See  Front cover gasket
Always renew oil pump rotors as a pair.
7.
Clean sealant from pump retaining plate and
front cover.
Fit air cleaner.  See FUEL SYSTEM, Repair,
Air cleaner
Refill cooling system.  See COOLING SYSTEM,
Repair,  Drain and refill cooling system
Fit bonnet.
62.
63.
Reconnect battery.
REPAIR
23
Product Specification
CategoriesLand Rover, Land Rover Defender
Tags
Model Year1996
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- 450 pages
Document TypeWorkshop Manual
LanguageEnglish
Product NameDefender 300 Tdi
Product BrandLand Rover
Document File TypePDF
Publisherlandrover.com
Wikipedia's Pagehttp://en.wikipedia.org/wiki/Land_Rover
CopyrightAttribution Non-commercial
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